Digital ultrasonic welding generator MAG

Digital ultrasonic welding generator MAG

Compact dimensions for integration in automated welding installations

Advantages at a glance

Maximum cycle rates through dynamic control
Constant power and amplitude across the entire voltage range from 180 V to 260 V
High process repeat accuracy
Proven state-of-the-art fieldbus interfaces
Space-saving design optimised for 300 mm deep switch cabinet

The MAG ultrasonic generator range from Telsonic is predestined for simple and complex welding and cutting tasks in production lines, individual workstations and special systems. The typical areas of application are welding of plastics and non-ferrous metals, cut'n'seal processes for nonwovens or portioning of food.

The functional design and the low level of heat generation meet the high requirements of modern plant engineering. The generator can be controlled with analogue or digital signals. With integration into a PLC system easily achieved with the usual proven, state-of-the-art fieldbus interfaces. The MAG generator is therefore ideal for Industry 4.0 concepts.

Areas of application

The MAG generator range is designed for maximum process stability and flexibility for application solutions. Complex applications can be reliably implemented due to the comprehensive configuration options. The highest requirements with regard to quality, economic efficiency and system integration are achieved. Optimised for installation in control cabinets or table-top housings, the MAG series generators can be used flexibly for all linear and torsional applications.

Typical applications:

Plastics
Riveting, crimping, sealing, seam and spot welding of thermoplastics and high-performance plastics, embedding of metal parts, punching, cutting
Packaging
Sealing of bags, capsules, cardboard boxes and blister packs, welding of nozzles and filters
Metals
Welding of non-ferrous metals, especially copper and aluminium
Textiles, nonwovens and films
Welding and cut'n'seal processes
Cutting
Food, textiles and films, high-strength and tough materials such as carbon fibres, rubber or leather

Features and benefits

Space-saving «module-to-module» installation, optimised for 300 mm deep switch cabinets
Cost savings and less cabling required due to optional bus modules
Process control with quality windows
Constant power and amplitude over the voltage range from 180 V to 260 V
Switch between resonance systems with individual frequency and process parameters
Very quick response time to changes in resonance and load conditions
Configuration and diagnosis via USB interface
LED indicator for power, frequency, amplitude and I/Os
Minimum network load due to PFC (power factor correction)
Amplitude regulation from 10% to 100%
Soft start for large sonotrodes
Solder and crimp-free connections