The Telso®Splice TS3 is a well-proven and sophisticated wire splicing system. Thanks to its strong design, it is capable of splicing from 0.26 up to 40 mm² cross section. Because of the lightweight and compact design, it is ideal for use as a portable unit on wire harness assembly boards. The same weld head can also be used in pre-fabrication and is available in various bench top and stand configurations. The Telso®Splice TS3 is programmed and controlled through a touch screen monitor with an intuitive user interface. Individual welds and sequences can be easily defined and recalled. Various welding modes and quality windows can be configured with minimal effort. The weld quality can be ensured with multiple user levels and just-in-time statistical analysis. Thanks to the networking capabilities, easy data exchange and integration into Management Execution Systems is possible.
Area of applications and industries
The ultrasonic splicing technology is widely used in the automotive industry and other industrial areas, where reliable electrical connections are required. Advantages of ultrasonic splicing include, lower contact resistance, cost efficiency and high resistance to corrosion. Typical applications are splicing of stranded copper wires in pre-production and wire harness assembly boards or compaction of single wires. In addition, aluminum and copper-aluminum combinations can be welded in the same machine by utilizing special tooling.
Characteristics and advantages
Small and light weight weld head
Same components are used for portable and stationary applications
Cross sections 0.26 mm² up to 40 mm²
Stepper motor for width accuracy
Network connectivity for data exchange and backup
Multiple working surfaces on the tooling for ease of maintenance and lower cost
Illuminated weld area
Interface for heat shrink equipment
Ease of operation and minimal maintenance requirements