The Telso®Splice TS3 is a tried-and-tested, sophisticated wire welding system. It is perfect for small welded splices and its light-weight and compact design makes it ideal for portable applications such as cable harnesses on assembly boards. It can also be used in preproduction and is available in a variety of table-top and standing table configurations. The Telso®Splice features highly intuitive touchscreen operation. Jobs, splices and sequences can be defined easily on the screen or loaded via the Telso®CON data interface. Integration into MES environments is done via corresponding software plugins; for example, for the 4Wire CAO from Di.IT or customer-specific systems. Alongside the standard limit value monitoring, a bad parts cutter, anti side-splice accessory, wire stops and a user and rights management system help guarantee the highest level of quality.
Area of application
Ultrasonic joining technology is widely used to produce reliable electrical connections in the automotive industry, as well as in a broad range of other fields. The benefits of ultrasonic wire splicing include lower electrical resistance, improved cost efficiency and a high level of protection against corrosion. Typical applications include wire splicing in preproduction and wire harnesses on assembly boards or the compaction of wires. Copper-to-copper and copper-to-aluminum combinations can be welded with the same machine.
Single splices and splice sequences
High-voltage multi-conductor cables
Twisted data cables
Inline and end splices
Copper and aluminum wires
Characteristics and advantages
Cross sections from 0.26 mm² to 40 mm²
Large cross-sectional range with the same machine
Easy to operate and maintain
Production server for distributing orders between Telso®Splice systems
Quality check with Telsonic Quality Control Center TQCC