Vibration welding systems

For joining complex 3D-shaped plastic components of different sizes

Advantages at a glance

  • Linear plastic joining process with vibration technology between 95 Hz and 260 Hz
  • IGBT (Integrated Gate Bipolar Transistor) frequency converter developed and produced in-house
  • 2 welding modes: depth & time
  • Analysis of the welding results: welding time, welding depth, welding power, welding amplitude, dwell time.
  • Multi-stage welding
  • Safety functionality that uses light curtains for user safety and faster cycle times
  • Language selection
  • Easy tool change
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Vibration welding system 515e

  • Upper tool weight 5 ~ 12 kg
  • Approx. welding surface for PP 50 cm2
  • Frequency 230 ~ 260 Hz

 

The 515e series vibration welding systems offer precise and high quality welding. The linear scale is used to accurately control the lift table and the melt during the welding process. Very short auto-tuning time (4 seconds), user-friendly touch panel and communication, real-time resonant frequency tracing, auto device recognition sensor, and special software are included. They are suitable for applications in the automotive and plastic appliance industries thanks to their superior weld strength and quality.


Data sheet 515e

Vibration welding machine 630e / 615e

  • Upper tool weight 20 ~ 40 kg / 15 ~ 30 kg
  • Approx. welding surface / for PP 200 cm2 / 160 cm2
  • Frequency 220 ~250 Hz


The vibration welding machines of the 630e / 615e series offer precise and high quality welding. The linear scale is used to accurately control the lift table and the melt during the welding process. Very fast auto-tuning time (4 seconds), user-friendly touch panel and communication, real-time resonant frequency tracing, auto tool recognition sensor, and special software are included. They are suitable for applications in the automotive and plastic industries thanks to their superior weld strength and quality.


Data sheet 630e / 615e

Vibration welding systems 730e / 715e

  • Upper tool weight 50 ~ 90 kg
  • Approx. welding surface for PP 500 cm2
  • Frequency 210 ~250 Hz


"The vibration welder 740e is suitable for welding wide plastic products. The linear scale is used to precisely monitor and control the position of the worktable for the melting depth of the table and parts. The vibration welder 740e has a higher vibration capability than the 730e and offers a much wider vibration drive plate and worktable for welding large components such as the engine compartment and other technical plastic parts.
740ePHS hybrid vibration welding system with infrared preheating for applications requiring clean welds with minimal particles, burrs, or other visible contaminants."


Data sheet 730e / 715e

Vibration welding systems 740e

  • Upper tool weight 50 ~ 90 kg
  • Approx. welding surface for PP 500 cm2
  • Frequency 210 ~250 Hz


The vibration welder 740e is suitable for welding wide plastic products. The linear scale is used to precisely monitor and control the position of the worktable for the melting depth of the table and parts. The vibration welder 740e has a higher vibration capability than the 730e and offers a much wider vibration drive plate and worktable for welding large components such as the engine compartment and other technical plastic parts.
740ePHS hybrid vibration welding system with infrared preheating for applications requiring clean welds with minimal particles, burrs, or other visible contaminants.


Data sheet 740e

Vibration welding systems 820s / 815e

  • Upper tool weight 50 ~ 90 kg / 35 ~ 70 kg
  • Approx. welding surface for PP 500 cm2 / 450 cm2
  • Frequency 210 ~250 Hz


The 820s / 815e series vibration welders are compact, with a high-frequency vibration range of 210 to 250 Hz and offer powerful and reliable vibration welding performance for 70 to 100 kg, with a stroke of 800 mm and a lift table for relatively large parts. The very short auto-tuning time (4 seconds) and a user-friendly, functionally optimized HMI menu are based on our many years of expertise.


Data sheet 820s / 815e

Vibration welding systems 930e / 830e

  • Upper tool weight 100 ~ 200 kg / 105 ~ 160 kg
  • Approx. welding surface for PP 650 cm2 / 490 cm2
  • Frequency 95 ~ 120 Hz


930es / 830e vibration welding systems suitable for welding larger plastic components compared to 615/630/715/730e. Linear sensor monitoring for lift table position and melt control during the welding process, very short auto-tuning time (4 seconds), user-friendly touch panel and communication, real-time resonance frequency tracking, automatic tool recognition, and specialized software are included.
Slide Cam can be optionally adapted for more complicated products.
The 930es / 830e series vibration welding systems for highest welding strength and quality. They are suitable for the large components in the automotive parts industry, e.g. instrument panels.

All Machines including the 830e and 930e have hydraulic Servo Pumps enabling fast accurate changes of weld pressure during welding process.

Optional Electric Servo Motors are available instead of the hydraulic System on the 830e and 930e. Electrical Servo motors for the sliding table and lift table eliminate the use of cam plates and offer some advantages: the vibration table of the servo welders can follow a more precise path, allows tighter weld tolerances and quicker tool change.


Data sheet 930e / 830e