SONIQTWIST® Technology

torsional ultrasonic welding systems to meet the highest standards

Advantages at a glance

Suitable for plastic and metal welding
Easy to access even in small spaces
No membrane effect
Gentle, low-vibration technique, e.g. for sensors
For round and angular parts

Telsonic’s patented torsional welding technique SONIQTWIST is an extremely gentle technique for supplying energy that significantly reduces the amount of unwanted vibration transferred to the welding object. With this development, it is now also possible to gently weld delicate products such as sensors. The extremely stable Telsonic press design can be extended with modules and operated in combination with the TCS5 controller to guarantee you maximum control of your process. A range of welding modes and trigger types enable optimum joint welding. Welding results are monitored in quality windows and automatically evaluated both graphically and statistically.

Application and industries

Welding and fusion forming thermoplastics
Cut’n’seal processes for textiles, fleeces and foils
Metal welding connections: point and circumferential welding geometry
Low-vibration welding of electronic components
Producing the peel-off function, e.g. aluminium covers
Seal welding aluminium packaging without plastic coating

Telsonic’s torsional technique SONIQTWIST succeeds where conventional longitudinal ultrasonic technology reaches its limits.

Features and benefits

Suitable for plastic and metal parts
Good accessibility as only one vertical movement is required
Both round and angular parts can be welded
Low component vibrations ideal for sensors
No membrane effect (unwanted fusion and perforation), e.g. for films and parts with thin walls
Solid welding on thin-walled visible parts without marking on either side
Compact fusion formation and therefore low particle formation (medical technology)
Strong and tight welding seams even if the joint is contaminated
Helium-tight welding seams possible
High welding seam strength
Short cycle times
Operation via touchscreen
Flexible user administration
CE compliant